DLR Begins Testing Fairing for Callisto Reusable Booster Demonstrator

DLR has begun testing the fairing for its reusable booster demonstrator, Callisto. An inaugural flight of Callisto is set for between late 2025 and early 2026.
Credit: DLR Institute of Structures and Design

The German space agency DLR has announced that it has begun testing the qualification model of a fairing that will be used aboard the reusable booster demonstrator, Callisto.

Work on the Cooperative Action Leading to Launcher Innovation in Stage Toss back Operations (Callisto) demonstrator began in 2015 as a joint effort between CNES, DLR, and Japan’s national space agency, JAXA. The aim of the project is to mature key technologies that will enable the development of future reusable launch vehicles.

Once complete, Callisto will stand at approximately 13 metres tall and have a lift-off mass of around four tonnes. The demonstrator is expected to be launched on its inaugural flight between late 2025 and early 2026 from the Guiana Space Centre’s revamped Diamant launch facility. A total of 10 test flights are planned.

In an 18 September update, the DLR Institute of Structures and Design revealed that the qualification model of the demonstrator’s fairing was in the middle of a test campaign. The update added that it had just completed “shaker tests” at the DLR Institute of Space Systems’ facilities in Bremen.

The demonstrator’s fairing will reduce aerodynamic drag during ascent and house the GNSS antenna. In addition to the fairing, DLR is also responsible for the control surfaces, liquid hydrogen tank, flight software, approach and landing system, and navigation system.

According to a CNES timeline, the project’s detailed design phase is expected to be completed before the end of 2024. Vehicle integration will then be completed in Japan in 2025, clearing the way for an inaugural flight.

Andrew Parsonson
Andrew Parsonson has been reporting on space and spaceflight for over five years. He has contributed to SpaceNews and, most recently, the daily Payload newsletter. In late 2021 he launched European Spaceflight as a way to promote the continent's excellence in space.